Many bobblehead lovers are curious as to how custom bobblehead is made and why it always takes weeks to produce one. With a higher level, you will find four steps involving in developing a custom bobblehead doll: sculpting, molding, polishing, and painting, excluding the two preparation work and final shipping. Prior to getting into details of each step, it is actually worth mentioning the process described is designed for the resin-based bobblehead.
1. Sculpting (Less than a day to seven working days)
This step demands a mastery of hand sculpting skills. It is almost always performed by skillful artists, who typically have numerous years of experience doing hand sculpting depending on provided photos or reference objects. It could take 4 to 5 hours for the very experienced artist to sculpt a 7-inch bobblehead, while to get a less experienced artist it might take over a couple of days. When the initial sculpting is finished, the customer will get the chance to check its photos. Making changes is comparatively simple and quick at this time. Alternatively, it will probably be more expensive to request a big change in a later stage because the whole sculpture needs to be rebuilt. Therefore, a consumer should check out the initial sculpture carefully as soon as the bobblehead maker is seeking comments. When you are unsure, you should request more photos or require clarification. By doing that, you could spend more time upfront, but you will additionally minimize your opportunity of needing to offer the bobblehead reworked later and having to pay more. Also, the consumer should know which a custom bobblehead doll is created based on submitted photos rather than a live person. Therefore, the expectation ought to be set properly with regards to the resemblance and facial expression in the final bobblehead doll.
2. Molding (7-10 working days)
Molding is the process in which the primary sculpture through the previous process will be part of basics to develop the profile and curvatures of your bobblehead’s body and head. First, a semi-liquid silicone gel will likely be placed on the top of the initial sculpture. A soft silicone coating which takes the design of the sports bobbleheads will be formed once the gel dries. Then, a plaster coating is going to be applied on the outside from the silicone coating. The plaster coating will become a hardened cast once the drying process. Subsequently, the primary sculpture will probably be removed from the silicone coating. After the preparation jobs are done, melted resin will likely be injected to the emptied silicone coating to create the bobblehead. Because the silicone coating is soft, the plaster cast wrapping the silicone coat will act to keep the resin inside the desired shape before it can be solidified. As soon as the resin becomes solid, it will be taken off by opening the plaster and peeling from the silicone coating. By now, a raw bobblehead doll has been given.
3. Polishing (one to three working days)
A raw bobblehead will not be prepared to be painted. It provides grease on its surface that should be removed, and rough surfaces that ought to be ground smooth. Neglecting the polishing process will lead to poor painting at a later time. Polishing a bobblehead doll also takes a decent degree of craftsmanship. Because its shape and curvature are not the same from a to a different, this process still can not be standardized and automated. Together with removing the grease and smoothing the outer lining, refining the raw bobblehead details manually could be necessary. As a consequence of tolerances stemming from your molding process, deviation in the initial sculpting is unavoidable. The sculpting artist often should fine-tune the raw bobblehead once the initial polishing, and that process should be reiterated. If it is determined that this defects should not be fixed, the whole raw bobblehead must be scrapped.
4. Painting (anyone to three working days)
Painting will not be as elementary as it appears to be. The first step would be to blend base colors to generate colors the consumers desire. The grade of the blended colors is crucial, as it has a large effect on the aesthetic aspect of the bobblehead. Also, because every bobblehead could have its unique colors, simply making the required colors with high quality for custom wedding bobbleheads can be quite time-consuming. Secondly, painting is carried out utilizing the painting brush manually, due to the b0bbleheads painting areas and complex surface curvatures. Moreover, customers often ask to produce different patterns on their clothing. In these instances, the painting artists will be required to alternate different painting brushes on those tiny areas, which is a demanding task. Once paints are put on a bobblehead doll for both its head and body, it may be assembled simply by using a spring with glue on both ends. Obviously, while using spring is why the bobblehead doll bobble.
Hopefully, presently, whoever finishes reading the aforementioned has received a greater understanding of the essential technique of creating a custom bobblehead doll. By using a better understanding of this process, a consumer can better plan their next buying of a custom bobblehead doll.